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1991 Volkswagen Vanagon

Component

Equipment:Electrical:Air Conditioner

Consequence of Defect

the plastic material of the center air flow duct, which is fastened by two mounting screws to the ceiling of the passenger compartment, can crack and eventually break.

Corrective Action

if the plastic breaks where it is held at the twomounting screws, the center air flow duct can separate from its supports andcause injury to the passengers sitting in the center seat of the vehicle.

Recall Notes

dealers will install a reinforcement plate at the connections of both the center and rear air flow ducts.

1991 Volkswagen Vanagon

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

the fuel hose attached to the fuel distribution rail on the engine may shrink beyond the clamp force of the fuel hose clamps, allowing fuel to leak.

Corrective Action

fuel leakage in the engine compartment can cause an underhood fire if the fuel comes in contact with a source of ignition.

Recall Notes

replace the fuel hose attached to the fuel rail and install a new spring type self-tightening clamp.

1990 Volkswagen Vanagon

Component

Equipment:Electrical:Air Conditioner

Consequence of Defect

the plastic material of the center air flow duct, which is fastened by two mounting screws to the ceiling of the passenger compartment, can crack and eventually break.

Corrective Action

if the plastic breaks where it is held at the twomounting screws, the center air flow duct can separate from its supports andcause injury to the passengers sitting in the center seat of the vehicle.

Recall Notes

dealers will install a reinforcement plate at the connections of both the center and rear air flow ducts.

1990 Volkswagen Vanagon

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

the fuel hose attached to the fuel distribution rail on the engine may shrink beyond the clamp force of the fuel hose clamps, allowing fuel to leak.

Corrective Action

fuel leakage in the engine compartment can cause an underhood fire if the fuel comes in contact with a source of ignition.

Recall Notes

replace the fuel hose attached to the fuel rail and install a new spring type self-tightening clamp.

1989 Volkswagen Vanagon

Component

Vehicle Speed Control

Consequence of Defect

when using the cruise control the accelerator cable tension may allow the cable to sag and become entangled with the water pipe bracket impeding its return to idle position.

Corrective Action

failure to return to idle position could lead to anaccident.

Recall Notes

the present accelerator cable bracket will be replaced.

1989 Volkswagen Vanagon

Component

Equipment:Electrical:Air Conditioner

Consequence of Defect

the plastic material of the center air flow duct, which is fastened by two mounting screws to the ceiling of the passenger compartment, can crack and eventually break.

Corrective Action

if the plastic breaks where it is held at the twomounting screws, the center air flow duct can separate from its supports andcause injury to the passengers sitting in the center seat of the vehicle.

Recall Notes

dealers will install a reinforcement plate at the connections of both the center and rear air flow ducts.

1988 Volkswagen Vanagon

Component

Vehicle Speed Control

Consequence of Defect

when using the cruise control the accelerator cable tension may allow the cable to sag and become entangled with the water pipe bracket impeding its return to idle position.

Corrective Action

failure to return to idle position could lead to anaccident.

Recall Notes

the present accelerator cable bracket will be replaced.

1988 Volkswagen Vanagon

Component

Equipment:Electrical:Air Conditioner

Consequence of Defect

the plastic material of the center air flow duct, which is fastened by two mounting screws to the ceiling of the passenger compartment, can crack and eventually break.

Corrective Action

if the plastic breaks where it is held at the twomounting screws, the center air flow duct can separate from its supports andcause injury to the passengers sitting in the center seat of the vehicle.

Recall Notes

dealers will install a reinforcement plate at the connections of both the center and rear air flow ducts.

1988 Volkswagen Vanagon

Component

Tires

Consequence of Defect

due to improper mounting process, semperit tires 20570r14 mounted on alloy wheel size 6j x 14 could experience tiny cracks in the bead area.

Corrective Action

tires could lose air, creating potential for loss ofvehicle control.

Recall Notes

replace tires as necessary.

1988 Volkswagen Vanagon

Component

Equipment:Mechanical:Jacks

Consequence of Defect

improper jack furnished with vehicles.

Corrective Action

the jack may not reach far enough into the jacketsprovided on both sided of the vehicle. if the improper jack is used, it couldslip and possibly injure a person standing too close to the vehicle.

Recall Notes

replace jack with the proper type for vehicle.

1987 Volkswagen Vanagon

Component

Seats:Mid/Rear Assembly

Consequence of Defect

seat brackets which anchor rearward passenger seats may not engage properly.

Corrective Action

seat could break loose during acceleration and causeinjury to the seat occupant.

Recall Notes

assure that seat brackets are properly engaged.

1987 Volkswagen Vanagon

Component

Vehicle Speed Control

Consequence of Defect

when using the cruise control the accelerator cable tension may allow the cable to sag and become entangled with the water pipe bracket impeding its return to idle position.

Corrective Action

failure to return to idle position could lead to anaccident.

Recall Notes

the present accelerator cable bracket will be replaced.

1987 Volkswagen Vanagon

Component

Power Train:Automatic Transmission

Consequence of Defect

pin in shift locking pawl may not be properly welded to the pawl.

Corrective Action

if pin separates from pawl, driver would be able to movethe shift lever during driving into any position without pressing safetyrelease button.

Recall Notes

replace shift locking pawl.

1987 Volkswagen Vanagon

Component

Equipment:Electrical:Air Conditioner

Consequence of Defect

the plastic material of the center air flow duct, which is fastened by two mounting screws to the ceiling of the passenger compartment, can crack and eventually break.

Corrective Action

if the plastic breaks where it is held at the twomounting screws, the center air flow duct can separate from its supports andcause injury to the passengers sitting in the center seat of the vehicle.

Recall Notes

dealers will install a reinforcement plate at the connections of both the center and rear air flow ducts.

1987 Volkswagen Vanagon

Component

Tires

Consequence of Defect

due to improper mounting process, semperit tires 20570r14 mounted on alloy wheel size 6j x 14 could experience tiny cracks in the bead area.

Corrective Action

tires could lose air, creating potential for loss ofvehicle control.

Recall Notes

replace tires as necessary.

1987 Volkswagen Vanagon

Component

Fuel System, Gasoline:Storage:Tank Assembly

Consequence of Defect

usage of fuel with reid pressure up to 14 psi could, under high engine load and high ambient temperatures, lead to stalling.

Corrective Action

fuel flow could become restricted and cause the engineto stall.

Recall Notes

install a new fuel tank, containing a redesigned fuel filter, as well as modified control units.

1987 Volkswagen Vanagon

Component

Fuel System, Gasoline:Delivery:Fuel Pump

Consequence of Defect

in line fuel filter located between the fuel tank and fuel pump could seep fuel at the seam of the plastic casing.

Corrective Action

should seepage occur, leaking fuel can cause a risk offire in the presence of an ignition source.

Recall Notes

the in line fuel filter will be replaced with a straight fuel hose.

1986 Volkswagen Vanagon

Component

Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap

Consequence of Defect

fuel tank filler neck pipe may not seat properly in the fuel tank opening. also, the sending unit cover may be deformed.

Corrective Action

fuel could escape, creating the potential for a fire.

Recall Notes

install a redesigned filler neck pipe and replace the sending unit gasket.

1986 Volkswagen Vanagon

Component

Equipment:Electrical:Air Conditioner

Consequence of Defect

the plastic material of the center air flow duct, which is fastened by two mounting screws to the ceiling of the passenger compartment, can crack and eventually break.

Corrective Action

if the plastic breaks where it is held at the twomounting screws, the center air flow duct can separate from its supports andcause injury to the passengers sitting in the center seat of the vehicle.

Recall Notes

dealers will install a reinforcement plate at the connections of both the center and rear air flow ducts.

1986 Volkswagen Vanagon

Component

Fuel System, Gasoline:Storage:Tank Assembly

Consequence of Defect

usage of fuel with reid pressure up to 14 psi could, under high engine load and high ambient temperatures, lead to stalling.

Corrective Action

fuel flow could become restricted and cause the engineto stall.

Recall Notes

install a new fuel tank, containing a redesigned fuel filter, as well as modified control units.

1986 Volkswagen Vanagon

Component

Fuel System, Gasoline:Delivery:Fuel Pump

Consequence of Defect

in line fuel filter located between the fuel tank and fuel pump could seep fuel at the seam of the plastic casing.

Corrective Action

should seepage occur, leaking fuel can cause a risk offire in the presence of an ignition source.

Recall Notes

the in line fuel filter will be replaced with a straight fuel hose.

1985 Volkswagen Vanagon

Component

Latches/Locks/Linkages:Doors:Latch

Consequence of Defect

the latch of the passenger side sliding door may become damaged if excessive force is used to close the door. the damaged door lock mechanism will not properly engage and the door could open if vehicle is driven over bumpy roads. consequence of defect: if this occurs there is a possibility that a passenger could fall out causing injury or death.

Corrective Action

Recall Notes

modify the sliding door lock assembly so door will properly engage.

1982 Volkswagen Vanagon

Component

Latches/Locks/Linkages:Doors:Latch

Consequence of Defect

spring, which holds the latch on the front door locks, may break and door may open unexpectedly.

Corrective Action

Recall Notes

springs will be replaced on all affected locks without charge.

1981 Volkswagen Vanagon

Component

Equipment:Mechanical:Slide-In Camper

Consequence of Defect

during vehicle operation, the pop top could loosen from its anchor due to wind pressure. it could open and separate entirely from the vehicle.

Corrective Action

Recall Notes

dealer will inspect and, if necessary, modify anchorages to make sure pop top will be secured under normal operating conditions.

1981 Volkswagen Vanagon

Component

Latches/Locks/Linkages:Doors:Latch

Consequence of Defect

spring, which holds the latch on the front door locks, may break and door may open unexpectedly.

Corrective Action

Recall Notes

springs will be replaced on all affected locks without charge.

1980 Volkswagen Vanagon

Component

Suspension:Front:Control Arm:Upper Ball Joint

Consequence of Defect

the bolts which attach each left and right side front ball joint to the upper wishbone, may not have been sufficiently tightened during assembly. this could cause the ball joint to separate from the wishbone.

Corrective Action

Recall Notes

the dealer will tighten the ball joint bolts to the correct specifications at no cost to owner.

1980 Volkswagen Vanagon

Component

Visibility:Defroster/Defogger System

Consequence of Defect

the auxiliary heater"s exhaust pipe is mounted in a downward position toward the ground.

Corrective Action

Recall Notes

dealer will remove the existing pipe and install a modified pipe with a shield over the end, without charge to owner.

1980 Volkswagen Vanagon

Component

Equipment:Mechanical:Slide-In Camper

Consequence of Defect

during vehicle operation, the pop top could loosen from its anchor due to wind pressure. it could open and separate entirely from the vehicle.

Corrective Action

Recall Notes

dealer will inspect and, if necessary, modify anchorages to make sure pop top will be secured under normal operating conditions.