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2005 Subaru Legacy

Component

Air Bags:Side/Window

Consequence of Defect

the left and right side curtain air bags in certain vehicles involved in this campaign may not fully deploy rapidly enough when activated in a side impact collision. during a side impact test conducted by the insurance institute for highway safety (iihs), the test results indicated that there was a difference between the iihs test results and the result of side impact tests conducted by fhi.

Corrective Action

this may result in failure to provide the intended head protection, increasing the risk of injury to a seat occupant.

Recall Notes

dealers will replace the left and right side curtain air bag modules. the recall began on june 11, 2004. owners should contact subaru at 1-800-782-2783. .

2004 Subaru Legacy

Component

Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap

Consequence of Defect

certain passenger or sport utility vehicles may have a loose or out of position fuel filler hose clamp.

Corrective Action

this could result in fuel leakage. fuel leakage in the presence of an ignition source could result in a fire.

Recall Notes

dealers will inspect and tighten the clamp on the fuel filler hose. owner notification began august 27, 2003. owners should contact subaru at 1-800-782-2783.

2004 Subaru Legacy

Component

Vehicle Speed Control:Cables

Consequence of Defect

on certain passenger sedans, wagons, and sport utility vehicles, the cruise control cable could come out of its track on the cruise control lever and lodge on the control lever tab when the accelerator pedal is released. if this condition occurs, the throttle will not return to the idle position and will remain in an open position.

Corrective Action

if this occurs during vehicle operation, the driver could lose control of the vehicle, which could result in a crash.

Recall Notes

dealers will install a cruise control cable retaining clip to the cruise control lever tab on the throttle shaft in order to prevent the cruise control cable from coming out of its track. owner notification began on april 12, 2004. owners should contact subaru at 1-800-782-2783.

2003 Subaru Legacy

Component

Suspension:Rear

Consequence of Defect

this recall applies to certain passenger vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin, and the district of columbia. certain rear suspension subframe components were produced with poor paint quality which, after continued exposure to corrosive road salts for a period of several years, could result in rust-out of the component and possible breakage of the subframe.

Corrective Action

if such breakage occurs while the vehicle is being operated, control of the vehicle could be affected, increasing the risk of a crash.

Recall Notes

dealers will clean and rust-proof the rear suspension subframe. owner notification began july 14, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2003 Subaru Legacy

Component

Power Train:Automatic Transmission

Consequence of Defect

certain sport utility and passenger vehicles equipped with automatic transmissions were produced with an improperly manufactured transmission parking rod. when the transmission selector lever is placed in the "p" (park) position, the transmission park mechanism, that is intended to hold your vehicle, may not engage.

Corrective Action

the vehicle could then move/roll without prior warning, increasing the risk of a crash.

Recall Notes

dealers will replace the automatic transmission parking rod assembly. owner notification january 8, 2003. an interim owner notification will be sent during november 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2003 Subaru Legacy

Component

Wheels

Consequence of Defect

on certain passenger vehicles equipped with 6-cylinder engines, the aluminum wheels may have an off-center diameter.

Corrective Action

this can result in the eventual loosening of the wheel hub-nuts during vehicle usage, increasing the risk of a crash.

Recall Notes

dealers will replace all 4 aluminum wheels. owner notification began september 12, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2003 Subaru Legacy

Component

Engine And Engine Cooling:Cooling System

Consequence of Defect

on certain sport utility and passenger vehicles equipped with 4-cylinder engines, the water pump pulley center hole was improperly machined.

Corrective Action

in some instances, the interference fit between the inner wall of the pulley center hole and the water pump drive shaft was not as tight as specified in the drawing specification. this could result in the water pump pulley dislodging from the water pump shaft, which can cause severe engine damage/seizure during vehicle usage.

Recall Notes

dealers will replace the water pump. owner notification began september 12, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2003 Subaru Legacy

Component

Vehicle Speed Control:Cables

Consequence of Defect

on certain passenger sedans, wagons, and sport utility vehicles, the cruise control cable could come out of its track on the cruise control lever and lodge on the control lever tab when the accelerator pedal is released. if this condition occurs, the throttle will not return to the idle position and will remain in an open position.

Corrective Action

if this occurs during vehicle operation, the driver could lose control of the vehicle, which could result in a crash.

Recall Notes

dealers will install a cruise control cable retaining clip to the cruise control lever tab on the throttle shaft in order to prevent the cruise control cable from coming out of its track. owner notification began on april 12, 2004. owners should contact subaru at 1-800-782-2783.

2003 Subaru Legacy

Component

Suspension:Front

Consequence of Defect

on some passenger and sport utility vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin, and the district of columbia, certain left-hand front transverse link components were produced with poor paint quality. if the vehicle is operated form an extensive period in a salt-belt area, continued exposure to salt could cause the left front transverse link to rust and eventually break.

Corrective Action

if the transverse link were to break due to rusting, control of the vehicle could be affected without prior warning, possibly resulting in a crash.

Recall Notes

dealers will apply anti-rust material to the left front transverse link. owner notification began august 1, 2003. owners should contact subaru at 1-800-782-2783.

2002 Subaru Legacy

Component

Suspension:Rear

Consequence of Defect

this recall applies to certain passenger vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin, and the district of columbia. certain rear suspension subframe components were produced with poor paint quality which, after continued exposure to corrosive road salts for a period of several years, could result in rust-out of the component and possible breakage of the subframe.

Corrective Action

if such breakage occurs while the vehicle is being operated, control of the vehicle could be affected, increasing the risk of a crash.

Recall Notes

dealers will clean and rust-proof the rear suspension subframe. owner notification began july 14, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2002 Subaru Legacy

Component

Power Train:Automatic Transmission

Consequence of Defect

certain sport utility and passenger vehicles equipped with automatic transmissions were produced with an improperly manufactured transmission parking rod. when the transmission selector lever is placed in the "p" (park) position, the transmission park mechanism, that is intended to hold your vehicle, may not engage.

Corrective Action

the vehicle could then move/roll without prior warning, increasing the risk of a crash.

Recall Notes

dealers will replace the automatic transmission parking rod assembly. owner notification january 8, 2003. an interim owner notification will be sent during november 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2002 Subaru Legacy

Component

Vehicle Speed Control:Cables

Consequence of Defect

on certain passenger sedans, wagons, and sport utility vehicles, the cruise control cable could come out of its track on the cruise control lever and lodge on the control lever tab when the accelerator pedal is released. if this condition occurs, the throttle will not return to the idle position and will remain in an open position.

Corrective Action

if this occurs during vehicle operation, the driver could lose control of the vehicle, which could result in a crash.

Recall Notes

dealers will install a cruise control cable retaining clip to the cruise control lever tab on the throttle shaft in order to prevent the cruise control cable from coming out of its track. owner notification began on april 12, 2004. owners should contact subaru at 1-800-782-2783.

2002 Subaru Legacy

Component

Service Brakes, Hydraulic:Foundation Components:Master Cylinder

Consequence of Defect

on certain passenger vehicles, the brake master cylinders may not function properly in ambient temperatures below freezing 32 degrees fahrenheit and lower).

Corrective Action

at these temperatures, the brakes may not release after being applied, even when the driver's foot is no longer on the brake pedal. this can occur withour prior warning, possibly resulting in a crash.

Recall Notes

dealers will replace the master cylinders. owner notification began march 21, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2001 Subaru Legacy

Component

Suspension:Rear

Consequence of Defect

this recall applies to certain passenger vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin, and the district of columbia. certain rear suspension subframe components were produced with poor paint quality which, after continued exposure to corrosive road salts for a period of several years, could result in rust-out of the component and possible breakage of the subframe.

Corrective Action

if such breakage occurs while the vehicle is being operated, control of the vehicle could be affected, increasing the risk of a crash.

Recall Notes

dealers will clean and rust-proof the rear suspension subframe. owner notification began july 14, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2001 Subaru Legacy

Component

Power Train:Automatic Transmission

Consequence of Defect

certain sport utility and passenger vehicles equipped with automatic transmissions were produced with an improperly manufactured transmission parking rod. when the transmission selector lever is placed in the "p" (park) position, the transmission park mechanism, that is intended to hold your vehicle, may not engage.

Corrective Action

the vehicle could then move/roll without prior warning, increasing the risk of a crash.

Recall Notes

dealers will replace the automatic transmission parking rod assembly. owner notification january 8, 2003. an interim owner notification will be sent during november 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2001 Subaru Legacy

Component

Vehicle Speed Control:Cables

Consequence of Defect

on certain passenger sedans, wagons, and sport utility vehicles, the cruise control cable could come out of its track on the cruise control lever and lodge on the control lever tab when the accelerator pedal is released. if this condition occurs, the throttle will not return to the idle position and will remain in an open position.

Corrective Action

if this occurs during vehicle operation, the driver could lose control of the vehicle, which could result in a crash.

Recall Notes

dealers will install a cruise control cable retaining clip to the cruise control lever tab on the throttle shaft in order to prevent the cruise control cable from coming out of its track. owner notification began on april 12, 2004. owners should contact subaru at 1-800-782-2783.

2001 Subaru Legacy

Component

Seat Belts:Rear

Consequence of Defect

vehicle description: passenger vehicles. incorrect beige rear center seat belt webbing was installed. the belt length is too short.

Corrective Action

the seat occupant would not be properly restrained in the event of a crash.

Recall Notes

dealers will replace all beige colored rear center lap/shoulder belts with lot number 0171.

2001 Subaru Legacy

Component

Steering:Linkages

Consequence of Defect

vehicle description: passenger vehicles. a casting flaw in the right front bearing housing could result in loss of steering if the casting flaw should exist in the tie-rod arm.

Corrective Action

this casting flaw could cause grease leakage, front wheel bearing failure due to loss of grease, or loss of steering due to tie-rod end separation.

Recall Notes

dealers will replace all front bearing housings with a lot number of of15.

2001 Subaru Legacy

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

vehicle description: passenger vehicles. possible fuel leakage of under-hood fuel hoses at low ambient temperatures (-40 degrees c) once the fuel hoses age and become less flexible.

Corrective Action

fuel leakage in the presence of an ignition source could result in a fire.

Recall Notes

dealers will inspect for under-hood fuel hoses with lot numbers 0804 and 0806 and all fuel hoses with those numbers will be replaced.

2001 Subaru Legacy

Component

Seats

Consequence of Defect

vehicle description: passenger vehicles equipped with manually-adjustable (non-powered) seats. certain inner front slide rail latch mechanisms may have been improperly welded.

Corrective Action

if an inner slide rail latch mechanism breaks due to improper welding, forward and rearward seat adjustment will no longer be possible. in the event of a crash, the slide rails could break, exposing the occupant to a risk of injury.

Recall Notes

dealers will replace one or both front seat inner slide rails. owner notification began march 30, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2000 Subaru Legacy

Component

Suspension:Rear

Consequence of Defect

this recall applies to certain passenger vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin, and the district of columbia. certain rear suspension subframe components were produced with poor paint quality which, after continued exposure to corrosive road salts for a period of several years, could result in rust-out of the component and possible breakage of the subframe.

Corrective Action

if such breakage occurs while the vehicle is being operated, control of the vehicle could be affected, increasing the risk of a crash.

Recall Notes

dealers will clean and rust-proof the rear suspension subframe. owner notification began july 14, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

2000 Subaru Legacy

Component

Power Train:Driveline:Center Support Bearing

Consequence of Defect

vehicle description: sedan l model passenger vehicles. anti-rust coating was incorrectly applied to the transverse link mounting surface of the vehicle body. over time the coating shrinks, causing a torque decrease of the bolt that secures the transverse link bracket to the vehicle body.

Corrective Action

this can result in loosening of the bracket and subsequent separation of the transverse link from the vehicle frame.

Recall Notes

dealers will inspect the vehicles and, if necessary, remove the anti-rust coating under the mounting location of the left transverve link mounting bracket bolt and retorque the mounting bolt to the required torque.

2000 Subaru Legacy

Component

Steering:Linkages:Tie Rod Assembly

Consequence of Defect

vehicle description: passenger vehicles. the left-side steering knuckle arm was incorrectly assembled.

Corrective Action

this condition could result in a loss of steering control.

Recall Notes

dealers will inspect the torque on the left side tie-rod end castle nut and install a new cotter pin.

1999 Subaru Legacy

Component

Suspension:Front:Springs:Coil Springs

Consequence of Defect

vehicle description: passenger vehicles equipped with front coil springs originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new york, new jersey, new hampshire, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, and wisconsin, and in the district of columbia. the front coil springs were produced with poor paint quality which, after continued exposure to corrosive salt, can result in breakage of the spring.

Corrective Action

depending on the location of the fracture, a broken spring could move past the spring seat and contact a front tire. some tires have deflated due to contact with a broken spring.

Recall Notes

dealers will notifiy customers to bring their vehicle to an authorize dealership to have a spring guard installed on both front struts to prevent tire puncture and replace any broken springs free of charge. owner notification began september 18, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

1999 Subaru Legacy

Component

Engine And Engine Cooling:Engine

Consequence of Defect

vehicle description: passenger vehicles, also service parts supplied to subaru dealers are involved (lot numbers f01 j21d2, f01 j30d2, f02 j09d1, f02 j09d2, and f02 j20d1). the purolator oil filter cans used on these vehicles can fracture causing a vaporized oil spray and subsequent oil leak.

Corrective Action

this vaporized oil spray can result in oil vapor ignition by the hot exhaust system resulting in a possible underhood fire.

Recall Notes

dealers will inspect and replace these engine oil filters.

1999 Subaru Legacy

Component

Service Brakes, Hydraulic:Foundation Components:Master Cylinder

Consequence of Defect

vehicle description: passenger and sport utility vehicles equipped with anti-lock braking system (abs). (the 1999 2.2 liter legacy vehicles are excluded). in extremely cold weather, the brake pedal goes to the floor and the vehicle stopping distance is increased.

Corrective Action

this condition causes the vehicle stopping distance to be increased, possibly resulting in a crash.

Recall Notes

dealers will replace the brake master cylinder.

1998 Subaru Legacy

Component

Suspension:Front:Springs:Coil Springs

Consequence of Defect

vehicle description: passenger vehicles equipped with front coil springs originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new york, new jersey, new hampshire, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, and wisconsin, and in the district of columbia. the front coil springs were produced with poor paint quality which, after continued exposure to corrosive salt, can result in breakage of the spring.

Corrective Action

depending on the location of the fracture, a broken spring could move past the spring seat and contact a front tire. some tires have deflated due to contact with a broken spring.

Recall Notes

dealers will notifiy customers to bring their vehicle to an authorize dealership to have a spring guard installed on both front struts to prevent tire puncture and replace any broken springs free of charge. owner notification began september 18, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

1998 Subaru Legacy

Component

Engine And Engine Cooling:Engine

Consequence of Defect

vehicle description: passenger vehicles, also service parts supplied to subaru dealers are involved (lot numbers f01 j21d2, f01 j30d2, f02 j09d1, f02 j09d2, and f02 j20d1). the purolator oil filter cans used on these vehicles can fracture causing a vaporized oil spray and subsequent oil leak.

Corrective Action

this vaporized oil spray can result in oil vapor ignition by the hot exhaust system resulting in a possible underhood fire.

Recall Notes

dealers will inspect and replace these engine oil filters.

1998 Subaru Legacy

Component

Power Train:Automatic Transmission:Gear Position Indication (Prndl)

Consequence of Defect

vehicle description: passenger vehicles equipped with automatic transmissions. due to poor welds, ignition keys can stick, shift levers/linkages can break and shift levers can move.

Corrective Action

this condition can cause unexpected movement of the vehicle increasing the risk of a crash or property damage.

Recall Notes

dealers will replace the automatic transmission shift lever assemblies (except the handle grip).

1998 Subaru Legacy

Component

Electrical System:Alternator/Generator/Regulator

Consequence of Defect

this is not a safety recall in accordance with the safety act. however, it is deemed a safety improvement campaign by the agency. vehicle description: passenger vehicles. some of these vehicles have an alternator problem that can result in a loss of charging capability.

Corrective Action

if the alternator fails, the alternator warning telltale will alert the driver to the problem, giving ample opportunity to seek repair before a loss of battery power, which, if the warning were ignored, could ultimately result in a loss of vehicle power (engine stall).

Recall Notes

dealers will replace the alternator with a modified alternator. owners will also be cautioned that, should the alternator telltale warning lamp illuminate, they must seek immediate repair to avoid the eventual loss of electrical power, which could result in an engine stall.

1998 Subaru Legacy

Component

Service Brakes, Hydraulic:Foundation Components:Master Cylinder

Consequence of Defect

vehicle description: passenger and sport utility vehicles equipped with anti-lock braking system (abs). (the 1999 2.2 liter legacy vehicles are excluded). in extremely cold weather, the brake pedal goes to the floor and the vehicle stopping distance is increased.

Corrective Action

this condition causes the vehicle stopping distance to be increased, possibly resulting in a crash.

Recall Notes

dealers will replace the brake master cylinder.

1997 Subaru Legacy

Component

Suspension:Front:Springs:Coil Springs

Consequence of Defect

vehicle description: passenger vehicles equipped with front coil springs originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new york, new jersey, new hampshire, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, and wisconsin, and in the district of columbia. the front coil springs were produced with poor paint quality which, after continued exposure to corrosive salt, can result in breakage of the spring.

Corrective Action

depending on the location of the fracture, a broken spring could move past the spring seat and contact a front tire. some tires have deflated due to contact with a broken spring.

Recall Notes

dealers will notifiy customers to bring their vehicle to an authorize dealership to have a spring guard installed on both front struts to prevent tire puncture and replace any broken springs free of charge. owner notification began september 18, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

1997 Subaru Legacy

Component

Power Train:Automatic Transmission:Gear Position Indication (Prndl)

Consequence of Defect

vehicle description: passenger vehicles equipped with automatic transmissions. due to poor welds, ignition keys can stick, shift levers/linkages can break and shift levers can move.

Corrective Action

this condition can cause unexpected movement of the vehicle increasing the risk of a crash or property damage.

Recall Notes

dealers will replace the automatic transmission shift lever assemblies (except the handle grip).

1997 Subaru Legacy

Component

Exterior Lighting:Hazard Flashing Warning Lights:Switch

Consequence of Defect

vehicle description: passenger vehicles. insufficient clearance within the hazard warning light switch housing can cause a binding between the actuating button and the housing.

Corrective Action

the switch could stick in an intermediate position when deactivating, resulting in the turn signals becoming inoperable.

Recall Notes

dealers will install a modified hazard warning switch.

1997 Subaru Legacy

Component

Electrical System:Alternator/Generator/Regulator

Consequence of Defect

this is not a safety recall in accordance with the safety act. however, it is deemed a safety improvement campaign by the agency. vehicle description: passenger vehicles. some of these vehicles have an alternator problem that can result in a loss of charging capability.

Corrective Action

if the alternator fails, the alternator warning telltale will alert the driver to the problem, giving ample opportunity to seek repair before a loss of battery power, which, if the warning were ignored, could ultimately result in a loss of vehicle power (engine stall).

Recall Notes

dealers will replace the alternator with a modified alternator. owners will also be cautioned that, should the alternator telltale warning lamp illuminate, they must seek immediate repair to avoid the eventual loss of electrical power, which could result in an engine stall.

1997 Subaru Legacy

Component

Vehicle Speed Control

Consequence of Defect

vehicle description: passenger vehicles. the throttle shaft ball bearing on the sensor side of the throttle body assembly was not installed in certain throttle bodies.

Corrective Action

operation of a vehicle with a missing throttle shaft bearing can eventuallly lead to an incomplete return of the throttle valve resulting in a high idling condition.

Recall Notes

dealers will inspect the throttle body and replace the throttle assembly if the bearing is missing.

1997 Subaru Legacy

Component

Suspension:Front:Springs:Leaf Spring Assembly:Hanger,Bracket

Consequence of Defect

vehicle description: passenger station wagon, sedan and sport utility vehicles. due to improper welding, fractures can occur on the support bracket of the front transverse link.

Corrective Action

such fractures can result in partial or complete separation of the bracket causing a failure of the lower suspension mounting, leading to a loss of vehicle control.

Recall Notes

dealers will inspect and replace if necessary the front suspension support brackets.

1996 Subaru Legacy

Component

Suspension:Front:Springs:Coil Springs

Consequence of Defect

vehicle description: passenger vehicles equipped with front coil springs originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new york, new jersey, new hampshire, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, and wisconsin, and in the district of columbia. the front coil springs were produced with poor paint quality which, after continued exposure to corrosive salt, can result in breakage of the spring.

Corrective Action

depending on the location of the fracture, a broken spring could move past the spring seat and contact a front tire. some tires have deflated due to contact with a broken spring.

Recall Notes

dealers will notifiy customers to bring their vehicle to an authorize dealership to have a spring guard installed on both front struts to prevent tire puncture and replace any broken springs free of charge. owner notification began september 18, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

1996 Subaru Legacy

Component

Air Bags

Consequence of Defect

vehicle description: passenger vehicles. inadvertent air bag deployment can occur after undercarriage contact of the tow hooks with curbs, dips, speedbumps, potholes, etc.

Corrective Action

unexpected air bag deployment could result in personal injury.

Recall Notes

dealers will remove the front tow hooks.

1996 Subaru Legacy

Component

Electrical System:Alternator/Generator/Regulator

Consequence of Defect

this is not a safety recall in accordance with the safety act. however, it is deemed a safety improvement campaign by the agency. vehicle description: passenger vehicles. some of these vehicles have an alternator problem that can result in a loss of charging capability.

Corrective Action

if the alternator fails, the alternator warning telltale will alert the driver to the problem, giving ample opportunity to seek repair before a loss of battery power, which, if the warning were ignored, could ultimately result in a loss of vehicle power (engine stall).

Recall Notes

dealers will replace the alternator with a modified alternator. owners will also be cautioned that, should the alternator telltale warning lamp illuminate, they must seek immediate repair to avoid the eventual loss of electrical power, which could result in an engine stall.

1996 Subaru Legacy

Component

Suspension:Front:Springs:Leaf Spring Assembly:Hanger,Bracket

Consequence of Defect

vehicle description: passenger station wagon, sedan and sport utility vehicles. due to improper welding, fractures can occur on the support bracket of the front transverse link.

Corrective Action

such fractures can result in partial or complete separation of the bracket causing a failure of the lower suspension mounting, leading to a loss of vehicle control.

Recall Notes

dealers will inspect and replace if necessary the front suspension support brackets.

1995 Subaru Legacy

Component

Suspension:Front:Springs:Coil Springs

Consequence of Defect

vehicle description: passenger vehicles equipped with front coil springs originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new york, new jersey, new hampshire, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, and wisconsin, and in the district of columbia. the front coil springs were produced with poor paint quality which, after continued exposure to corrosive salt, can result in breakage of the spring.

Corrective Action

depending on the location of the fracture, a broken spring could move past the spring seat and contact a front tire. some tires have deflated due to contact with a broken spring.

Recall Notes

dealers will notifiy customers to bring their vehicle to an authorize dealership to have a spring guard installed on both front struts to prevent tire puncture and replace any broken springs free of charge. owner notification began september 18, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact subaru at 1-800-782-2783.

1995 Subaru Legacy

Component

Air Bags

Consequence of Defect

vehicle description: passenger vehicles. inadvertent air bag deployment can occur after undercarriage contact of the tow hooks with curbs, dips, speedbumps, potholes, etc.

Corrective Action

unexpected air bag deployment could result in personal injury.

Recall Notes

dealers will remove the front tow hooks.

1993 Subaru Legacy

Component

Power Train:Manual Transmission

Consequence of Defect

when the vehicle is driven continuously under extremely cold temperatures (-22 degrees f.) and high humidity weather conditions, the transmission breathing (air) vent can be blocked due to moisture freezing at the oil level gauge. if this occurs, pressure inside the transmission case will increase and push out the rear oil seal, causing transmission oil leakage. the lack of lubrication can burn the internal components of the transmission, cause the transmission to seize and the vehicle to come to a sudden stop.

Corrective Action

sudden stops without prior warning can cause vehicle occupants to be thrown around the vehicle and cause loss of vehicle control which can result in an accident.

Recall Notes

dealers will modify the oil gauge pipe and modify the oil level gauge (dipstick) or replace it, depending on the type of dipstick in the vehicle.

1992 Subaru Legacy

Component

Fuel System, Gasoline:Storage:Tank Assembly

Consequence of Defect

a misalignment of the rear seat cushion latching bracket reinforcement plate to the floor required a machine tap to clear the opening for a mounting bolt. the top of the fuel tank may have been punctured when the tap was used.

Corrective Action

the puncture in the top of the fuel tank could cause fuelto leak, which could result in a vehicle fire when leaks occur near a source ofignition.

Recall Notes

inspect the fuel tanks; replace them if they are punctured.

1992 Subaru Legacy

Component

Power Train:Manual Transmission

Consequence of Defect

when the vehicle is driven continuously under extremely cold temperatures (-22 degrees f.) and high humidity weather conditions, the transmission breathing (air) vent can be blocked due to moisture freezing at the oil level gauge. if this occurs, pressure inside the transmission case will increase and push out the rear oil seal, causing transmission oil leakage. the lack of lubrication can burn the internal components of the transmission, cause the transmission to seize and the vehicle to come to a sudden stop.

Corrective Action

sudden stops without prior warning can cause vehicle occupants to be thrown around the vehicle and cause loss of vehicle control which can result in an accident.

Recall Notes

dealers will modify the oil gauge pipe and modify the oil level gauge (dipstick) or replace it, depending on the type of dipstick in the vehicle.

1991 Subaru Legacy

Component

Power Train:Automatic Transmission

Consequence of Defect

under certain load conditions, the park gear may not disengage immediately when the transmission lever is moved from park to reverse.

Corrective Action

delayed release of transmission from park causes delayedand possibly abrupt vehicle movement that could result in loss of vehiclecontrol and an accident.

Recall Notes

install a modified parking brake pawl to prevent delayed release into reverse gear.

1991 Subaru Legacy

Component

Power Train:Manual Transmission

Consequence of Defect

when the vehicle is driven continuously under extremely cold temperatures (-22 degrees f.) and high humidity weather conditions, the transmission breathing (air) vent can be blocked due to moisture freezing at the oil level gauge. if this occurs, pressure inside the transmission case will increase and push out the rear oil seal, causing transmission oil leakage. the lack of lubrication can burn the internal components of the transmission, cause the transmission to seize and the vehicle to come to a sudden stop.

Corrective Action

sudden stops without prior warning can cause vehicle occupants to be thrown around the vehicle and cause loss of vehicle control which can result in an accident.

Recall Notes

dealers will modify the oil gauge pipe and modify the oil level gauge (dipstick) or replace it, depending on the type of dipstick in the vehicle.

1991 Subaru Legacy

Component

Latches/Locks/Linkages:Doors:Latch

Consequence of Defect

torque of latch screws on front doors may loosen over time due to a gap between the latch base plate and inner door panel under the screw head.

Corrective Action

the affected door may not be opened from inside,preventing exit from that door.

Recall Notes

replace front door latch screws with "lock-tight" screws.

1990 Subaru Legacy

Component

Power Train:Automatic Transmission

Consequence of Defect

under certain load conditions, the park gear may not disengage immediately when the transmission lever is moved from park to reverse.

Corrective Action

delayed release of transmission from park causes delayedand possibly abrupt vehicle movement that could result in loss of vehiclecontrol and an accident.

Recall Notes

install a modified parking brake pawl to prevent delayed release into reverse gear.

1990 Subaru Legacy

Component

Visibility:Defroster/Defogger System

Consequence of Defect

the defroster lever pin of the defroster shutter door may become dislocated and allow the shutter to close, preventing defroster from functioning.

Corrective Action

non-functioning defroster would adversely affect drivervisibility.

Recall Notes

install a positioning stopper device to prevent dislocation of defroster lever pin to assure defroster operation.

1990 Subaru Legacy

Component

Power Train:Manual Transmission

Consequence of Defect

when the vehicle is driven continuously under extremely cold temperatures (-22 degrees f.) and high humidity weather conditions, the transmission breathing (air) vent can be blocked due to moisture freezing at the oil level gauge. if this occurs, pressure inside the transmission case will increase and push out the rear oil seal, causing transmission oil leakage. the lack of lubrication can burn the internal components of the transmission, cause the transmission to seize and the vehicle to come to a sudden stop.

Corrective Action

sudden stops without prior warning can cause vehicle occupants to be thrown around the vehicle and cause loss of vehicle control which can result in an accident.

Recall Notes

dealers will modify the oil gauge pipe and modify the oil level gauge (dipstick) or replace it, depending on the type of dipstick in the vehicle.

1990 Subaru Legacy

Component

Latches/Locks/Linkages:Doors:Latch

Consequence of Defect

torque of latch screws on front doors may loosen over time due to a gap between the latch base plate and inner door panel under the screw head.

Corrective Action

the affected door may not be opened from inside,preventing exit from that door.

Recall Notes

replace front door latch screws with "lock-tight" screws.