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2005 Saab 9-5

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

on certain passenger vehicles, the fuel pump retaining tabs holding the fuel lines were damaged during production.

Corrective Action

over time, this could cause the fuel lines to loosen from the pump resulting in fuel leakage. if an ignition source were present, the fuel may ignite resulting in a vehicle fire.

Recall Notes

dealers will develop a securing bracket that will secure the fuel lines to the fuel pump even if the plastic retaining tabs should break. the recall began on march 14, 2007. this is an expansion of previous recall campaigns - see 04v557 and 06v126. owners may contact saab at 1-800-955-9007.

2004 Saab 9-5

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

on certain passenger vehicles, the fuel pump retaining tabs holding the fuel lines were damaged during production.

Corrective Action

over time, this could cause the fuel lines to loosen from the pump resulting in fuel leakage. if an ignition source were present, the fuel may ignite resulting in a vehicle fire.

Recall Notes

dealers will develop a securing bracket that will secure the fuel lines to the fuel pump even if the plastic retaining tabs should break. the recall began on march 14, 2007. this is an expansion of previous recall campaigns - see 04v557 and 06v126. owners may contact saab at 1-800-955-9007.

2003 Saab 9-5

Component

Electrical System:Ignition:Module

Consequence of Defect

certain passenger vehicles equipped with b308 6-cylinder gasoline engines may experience overheating and burnout of the isolated gated bipolar transistor (igbt) within the ignition discharge module (idm) due to increased susceptibility to electrical loads.

Corrective Action

overheating of the igbt occurs most often at engine start-up, but it may also occur while the engine is running. engine stalling may occur, which could result in a crash.

Recall Notes

dealers will inspect to see what version idm is in the vehicle and replace the idm if it is a version built prior to january 2003. the recall is expected to begin during december 2005. owners may contact saab at 1-800-955-9007. note: this recall is an expansion of a previous campaign (please see 05v399).

2003 Saab 9-5

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

on certain passenger vehicles, the fuel pump retaining tabs holding the fuel lines were damaged during production.

Corrective Action

over time, this could cause the fuel lines to loosen from the pump resulting in fuel leakage. if an ignition source were present, the fuel may ignite resulting in a vehicle fire.

Recall Notes

dealers will develop a securing bracket that will secure the fuel lines to the fuel pump even if the plastic retaining tabs should break. the recall began on march 14, 2007. this is an expansion of previous recall campaigns - see 04v557 and 06v126. owners may contact saab at 1-800-955-9007.

2003 Saab 9-5

Component

Wheels:Cap/Cover/Hub

Consequence of Defect

on certain passenger vehicles, if an owner changes their wheels/tires between summer and winter using a steel wheel in the winter and an alloy wheel in the summer, it is possible for rust and contamination to build up on the wheel hub during the steel wheel usage. if this occurs and the contamination is not removed, it is possible that after the tire change service, some of this contamination could flake or grind away resulting in reduced clamping force of the wheel to the hub. over several seasons, it is possible that this reduced force could result in fractures developing in the wheel bolts due to wheel to hub movement.

Corrective Action

these fractures would result in wheel bolt breakage, allowing the wheel to detach from the wheel hub, increasing the risk of a crash.

Recall Notes

owners will be contacted by mail and asked whether they change between steel and alloy wheels. if they do engage in this practice, they will be instructed to bring their cars to an authorized dealer. the dealer will remove the wheels, clean any contamination from the wheel and wheel hub, and replace the wheels using new improved bolts with attached washers. owner notification began march 31, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.

2002 Saab 9-5

Component

Electrical System:Ignition:Module

Consequence of Defect

certain passenger vehicles equipped with b205/b235 4-cylinder gasoline engines and b308 6-cylinder gasoline engines may experience overheating and burnout of the isolated gated bipolar transistor (igbt) within the ignition discharge module (idm) due to increased susceptibility to electrical loads.

Corrective Action

overheating of the igbt occurs most often at engine start-up, but it may also occur while the engine is running. engine stalling may occur, which could result in a crash.

Recall Notes

dealers will inspect to see what version idm is in the vehicle and replace the idm if it is a version built prior to the introduction of qp3. an interim letter will be mailed to owners in october 2005, informing them of the condition. parts are now available and owners will be notified to bring their vehicles in to the dealers to have the idm replaced by letter dated march 13, 2006. owners may contact saab at 1-800-955-9007.

2002 Saab 9-5

Component

Electrical System:Ignition:Module

Consequence of Defect

certain passenger vehicles equipped with b308 6-cylinder gasoline engines may experience overheating and burnout of the isolated gated bipolar transistor (igbt) within the ignition discharge module (idm) due to increased susceptibility to electrical loads.

Corrective Action

overheating of the igbt occurs most often at engine start-up, but it may also occur while the engine is running. engine stalling may occur, which could result in a crash.

Recall Notes

dealers will inspect to see what version idm is in the vehicle and replace the idm if it is a version built prior to january 2003. the recall is expected to begin during december 2005. owners may contact saab at 1-800-955-9007. note: this recall is an expansion of a previous campaign (please see 05v399).

2002 Saab 9-5

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

on certain passenger vehicles, the fuel pump retaining tabs holding the fuel lines were damaged during production.

Corrective Action

over time, this could cause the fuel lines to loosen from the pump resulting in fuel leakage. if an ignition source were present, the fuel may ignite resulting in a vehicle fire.

Recall Notes

dealers will develop a securing bracket that will secure the fuel lines to the fuel pump even if the plastic retaining tabs should break. the recall began on march 14, 2007. this is an expansion of previous recall campaigns - see 04v557 and 06v126. owners may contact saab at 1-800-955-9007.

2002 Saab 9-5

Component

Steering:Linkages:Knuckle:Spindle:Arm

Consequence of Defect

the steering knuckle castings on certain passenger vehicles may have been contaminated during the casting process.

Corrective Action

these knuckles can break, resulting in possible loss of steering control.

Recall Notes

dealers will inspect the steering knuckle for the casting number. if the knuckle was in the defective batch, the steering knuckle will be replaced. owner notification is expected to begin during january 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.

2002 Saab 9-5

Component

Wheels:Cap/Cover/Hub

Consequence of Defect

on certain passenger vehicles, if an owner changes their wheels/tires between summer and winter using a steel wheel in the winter and an alloy wheel in the summer, it is possible for rust and contamination to build up on the wheel hub during the steel wheel usage. if this occurs and the contamination is not removed, it is possible that after the tire change service, some of this contamination could flake or grind away resulting in reduced clamping force of the wheel to the hub. over several seasons, it is possible that this reduced force could result in fractures developing in the wheel bolts due to wheel to hub movement.

Corrective Action

these fractures would result in wheel bolt breakage, allowing the wheel to detach from the wheel hub, increasing the risk of a crash.

Recall Notes

owners will be contacted by mail and asked whether they change between steel and alloy wheels. if they do engage in this practice, they will be instructed to bring their cars to an authorized dealer. the dealer will remove the wheels, clean any contamination from the wheel and wheel hub, and replace the wheels using new improved bolts with attached washers. owner notification began march 31, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.

2001 Saab 9-5

Component

Electrical System:Ignition:Module

Consequence of Defect

certain passenger vehicles equipped with b205/b235 4-cylinder gasoline engines and b308 6-cylinder gasoline engines may experience overheating and burnout of the isolated gated bipolar transistor (igbt) within the ignition discharge module (idm) due to increased susceptibility to electrical loads.

Corrective Action

overheating of the igbt occurs most often at engine start-up, but it may also occur while the engine is running. engine stalling may occur, which could result in a crash.

Recall Notes

dealers will inspect to see what version idm is in the vehicle and replace the idm if it is a version built prior to the introduction of qp3. an interim letter will be mailed to owners in october 2005, informing them of the condition. parts are now available and owners will be notified to bring their vehicles in to the dealers to have the idm replaced by letter dated march 13, 2006. owners may contact saab at 1-800-955-9007.

2001 Saab 9-5

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

on certain passenger vehicles, the fuel pump retaining tabs holding the fuel lines were damaged during production.

Corrective Action

over time, this could cause the fuel lines to loosen from the pump resulting in fuel leakage. if an ignition source were present, the fuel may ignite resulting in a vehicle fire.

Recall Notes

dealers will develop a securing bracket that will secure the fuel lines to the fuel pump even if the plastic retaining tabs should break. the recall began on march 14, 2007. this is an expansion of previous recall campaigns - see 04v557 and 06v126. owners may contact saab at 1-800-955-9007.

2001 Saab 9-5

Component

Air Bags

Consequence of Defect

vehicle description: certain passenger vehicles fail to comply with requirements of fmvss no. 208, "occupant crash protection." the air bag alert labels may not be permanently affixed as required by this standard.

Corrective Action

these vehicles do not comply with the requirements.

Recall Notes

dealers will clean the sunvisor surface and apply a new air bag alert label on both sunvisors. owner notification began july 30, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.

2001 Saab 9-5

Component

Wheels:Cap/Cover/Hub

Consequence of Defect

on certain passenger vehicles, if an owner changes their wheels/tires between summer and winter using a steel wheel in the winter and an alloy wheel in the summer, it is possible for rust and contamination to build up on the wheel hub during the steel wheel usage. if this occurs and the contamination is not removed, it is possible that after the tire change service, some of this contamination could flake or grind away resulting in reduced clamping force of the wheel to the hub. over several seasons, it is possible that this reduced force could result in fractures developing in the wheel bolts due to wheel to hub movement.

Corrective Action

these fractures would result in wheel bolt breakage, allowing the wheel to detach from the wheel hub, increasing the risk of a crash.

Recall Notes

owners will be contacted by mail and asked whether they change between steel and alloy wheels. if they do engage in this practice, they will be instructed to bring their cars to an authorized dealer. the dealer will remove the wheels, clean any contamination from the wheel and wheel hub, and replace the wheels using new improved bolts with attached washers. owner notification began march 31, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.

2000 Saab 9-5

Component

Electrical System:Ignition:Module

Consequence of Defect

certain passenger vehicles equipped with b205/b235 4-cylinder gasoline engines and b308 6-cylinder gasoline engines may experience overheating and burnout of the isolated gated bipolar transistor (igbt) within the ignition discharge module (idm) due to increased susceptibility to electrical loads.

Corrective Action

overheating of the igbt occurs most often at engine start-up, but it may also occur while the engine is running. engine stalling may occur, which could result in a crash.

Recall Notes

dealers will inspect to see what version idm is in the vehicle and replace the idm if it is a version built prior to the introduction of qp3. an interim letter will be mailed to owners in october 2005, informing them of the condition. parts are now available and owners will be notified to bring their vehicles in to the dealers to have the idm replaced by letter dated march 13, 2006. owners may contact saab at 1-800-955-9007.

2000 Saab 9-5

Component

Air Bags

Consequence of Defect

vehicle description: certain passenger vehicles fail to comply with requirements of fmvss no. 208, "occupant crash protection." the air bag alert labels may not be permanently affixed as required by this standard.

Corrective Action

these vehicles do not comply with the requirements.

Recall Notes

dealers will clean the sunvisor surface and apply a new air bag alert label on both sunvisors. owner notification began july 30, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.

2000 Saab 9-5

Component

Wheels:Cap/Cover/Hub

Consequence of Defect

on certain passenger vehicles, if an owner changes their wheels/tires between summer and winter using a steel wheel in the winter and an alloy wheel in the summer, it is possible for rust and contamination to build up on the wheel hub during the steel wheel usage. if this occurs and the contamination is not removed, it is possible that after the tire change service, some of this contamination could flake or grind away resulting in reduced clamping force of the wheel to the hub. over several seasons, it is possible that this reduced force could result in fractures developing in the wheel bolts due to wheel to hub movement.

Corrective Action

these fractures would result in wheel bolt breakage, allowing the wheel to detach from the wheel hub, increasing the risk of a crash.

Recall Notes

owners will be contacted by mail and asked whether they change between steel and alloy wheels. if they do engage in this practice, they will be instructed to bring their cars to an authorized dealer. the dealer will remove the wheels, clean any contamination from the wheel and wheel hub, and replace the wheels using new improved bolts with attached washers. owner notification began march 31, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.

1999 Saab 9-5

Component

Equipment:Other:Labels

Consequence of Defect

vehicle description: passenger vehicles. the air bag alert label on the driver side visor was omitted. this does not conform to the requirements of fmvss no. 208, "occupant crash protection."

Corrective Action

the vehicle occupant may not properly understand the operation of the air bag system and the need to use seat belts.

Recall Notes

owners will be provided with an alert label to be installed on the visible side of the driver's sun visor. if an owner so desires, their dealer can install the label for them.

1999 Saab 9-5

Component

Wheels:Cap/Cover/Hub

Consequence of Defect

on certain passenger vehicles, if an owner changes their wheels/tires between summer and winter using a steel wheel in the winter and an alloy wheel in the summer, it is possible for rust and contamination to build up on the wheel hub during the steel wheel usage. if this occurs and the contamination is not removed, it is possible that after the tire change service, some of this contamination could flake or grind away resulting in reduced clamping force of the wheel to the hub. over several seasons, it is possible that this reduced force could result in fractures developing in the wheel bolts due to wheel to hub movement.

Corrective Action

these fractures would result in wheel bolt breakage, allowing the wheel to detach from the wheel hub, increasing the risk of a crash.

Recall Notes

owners will be contacted by mail and asked whether they change between steel and alloy wheels. if they do engage in this practice, they will be instructed to bring their cars to an authorized dealer. the dealer will remove the wheels, clean any contamination from the wheel and wheel hub, and replace the wheels using new improved bolts with attached washers. owner notification began march 31, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.