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2002 Mercury Cougar

Component

Service Brakes, Hydraulic

Consequence of Defect

certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain ford, daimlerchrysler, and jeep passenger vehicles. these brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. only products that were manufactured from july 27, 2005 through january 17, 2006 (date codes 0529 through 0602) are subject to this recall. when subject to very cold temperatures, an internal seal in the master cylinder could lose flexibility and may cause brake fluid to leak.

Corrective Action

loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.

Recall Notes

affinia (brake parts, inc.) will replace the subject brake hydraulic master cylinders free of charge. the recall began on march 20, 2006. owners can contact affina group customer service at 1-800-323-0354.

2002 Mercury Cougar

Component

Fuel System, Gasoline

Consequence of Defect

on certain passenger vehicles, contamination of the filter in the fuel delivery module (fdm) can reduce, and eventually block, the flow of fuel to the engine.

Corrective Action

this may cause engine hesitation, loss of power, surging, and other similar symptoms. over time, the filter may become sufficiently blocked to cause the engine to stall, which could result in a crash.

Recall Notes

this action is deemed a safety improvement campaign and is not being conducted under the safety act. all owners will be notified of the problem, and dealers will replace the fdm with a new design at no charge if the owner reports that the vehicle exhibits any of the identified symptoms. the free replacement will be available for a period of 10 years following the original purchase of the vehicle, with no mileage limit. the campaign began on april 16, 2004. owners should contact ford at 1-800-392-3673.

2001 Mercury Cougar

Component

Service Brakes, Hydraulic

Consequence of Defect

certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain ford, daimlerchrysler, and jeep passenger vehicles. these brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. only products that were manufactured from july 27, 2005 through january 17, 2006 (date codes 0529 through 0602) are subject to this recall. when subject to very cold temperatures, an internal seal in the master cylinder could lose flexibility and may cause brake fluid to leak.

Corrective Action

loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.

Recall Notes

affinia (brake parts, inc.) will replace the subject brake hydraulic master cylinders free of charge. the recall began on march 20, 2006. owners can contact affina group customer service at 1-800-323-0354.

2001 Mercury Cougar

Component

Fuel System, Gasoline

Consequence of Defect

on certain passenger vehicles, contamination of the filter in the fuel delivery module (fdm) can reduce, and eventually block, the flow of fuel to the engine.

Corrective Action

this may cause engine hesitation, loss of power, surging, and other similar symptoms. over time, the filter may become sufficiently blocked to cause the engine to stall, which could result in a crash.

Recall Notes

this action is deemed a safety improvement campaign and is not being conducted under the safety act. all owners will be notified of the problem, and dealers will replace the fdm with a new design at no charge if the owner reports that the vehicle exhibits any of the identified symptoms. the free replacement will be available for a period of 10 years following the original purchase of the vehicle, with no mileage limit. the campaign began on april 16, 2004. owners should contact ford at 1-800-392-3673.

2000 Mercury Cougar

Component

Service Brakes, Hydraulic:Foundation Components

Consequence of Defect

vehicle description: passenger vehicles not equipped with the anti-lock braking system (abs). a pressure conscious reducing valve (pcrv) in the rear brakes may be subject to corrosion and result in malfunction, when operated in areas that use salt compounds on the roadway for de-icing or dust control.

Corrective Action

if both pcrv's malfunction, vehicle handling could be adversely affected during braking as a result of the rear wheels locking, increasing the risk of a crash.

Recall Notes

dealers will install improved pcrv's in the rear brake system. this recall was expanded in september 2000 to include 1999 and 2000 ford contour, mercury mystique and cougar vehicles.

2000 Mercury Cougar

Component

Service Brakes, Hydraulic

Consequence of Defect

certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain ford, daimlerchrysler, and jeep passenger vehicles. these brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. only products that were manufactured from july 27, 2005 through january 17, 2006 (date codes 0529 through 0602) are subject to this recall. when subject to very cold temperatures, an internal seal in the master cylinder could lose flexibility and may cause brake fluid to leak.

Corrective Action

loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.

Recall Notes

affinia (brake parts, inc.) will replace the subject brake hydraulic master cylinders free of charge. the recall began on march 20, 2006. owners can contact affina group customer service at 1-800-323-0354.

2000 Mercury Cougar

Component

Electrical System:Battery:Cables

Consequence of Defect

vehicle description: passenger vehicles equipped with 2.5l v6 engines. the battery cable was misrouted and its attachment to the alternator cable was under-torqued. if misrouted, the cable could contact the power steering line and the insulation could wear, resulting in an electrical short.

Corrective Action

the short could potentially result in a fire, stalling, or a no-start condition.

Recall Notes

dealers will inspect the battery cable to the alternator for damage and, if it is damaged, will replace the cable. additionally, the routing of the cable will be corrected, as necessary, and a routing clip will be added. also the torque on the alternator attachment of the cable will be checked and, as required, will be tightened to specification. owner notification began march 22, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.

2000 Mercury Cougar

Component

Fuel System, Gasoline

Consequence of Defect

on certain passenger vehicles, contamination of the filter in the fuel delivery module (fdm) can reduce, and eventually block, the flow of fuel to the engine.

Corrective Action

this may cause engine hesitation, loss of power, surging, and other similar symptoms. over time, the filter may become sufficiently blocked to cause the engine to stall, which could result in a crash.

Recall Notes

this action is deemed a safety improvement campaign and is not being conducted under the safety act. all owners will be notified of the problem, and dealers will replace the fdm with a new design at no charge if the owner reports that the vehicle exhibits any of the identified symptoms. the free replacement will be available for a period of 10 years following the original purchase of the vehicle, with no mileage limit. the campaign began on april 16, 2004. owners should contact ford at 1-800-392-3673.

1999 Mercury Cougar

Component

Electrical System

Consequence of Defect

on certain my 1996-1998 passenger vehicles built at the kansas city, cuautitlan assembly plants or on my 1999 passenger vehcles built at the automotive alliance international assembly plants, the rough surface of the heater blower resistor's stainless steel blades can damage the copper surface of the wiring harness connector. the damage could, over time, cause increased resistance in the connector and, due to subsequent terminal relaxation, result in an open circuit condition.

Corrective Action

the open circuit could lead to electrical arcing that could melt the connector housing material creasing the potential for a fire.

Recall Notes

dealers will install a new heater blower resistor and a new wire jumper harness. owner notification began august 29, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.

1999 Mercury Cougar

Component

Service Brakes, Hydraulic:Foundation Components

Consequence of Defect

vehicle description: passenger vehicles not equipped with the anti-lock braking system (abs). a pressure conscious reducing valve (pcrv) in the rear brakes may be subject to corrosion and result in malfunction, when operated in areas that use salt compounds on the roadway for de-icing or dust control.

Corrective Action

if both pcrv's malfunction, vehicle handling could be adversely affected during braking as a result of the rear wheels locking, increasing the risk of a crash.

Recall Notes

dealers will install improved pcrv's in the rear brake system. this recall was expanded in september 2000 to include 1999 and 2000 ford contour, mercury mystique and cougar vehicles.

1999 Mercury Cougar

Component

Service Brakes, Hydraulic

Consequence of Defect

certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain ford, daimlerchrysler, and jeep passenger vehicles. these brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. only products that were manufactured from july 27, 2005 through january 17, 2006 (date codes 0529 through 0602) are subject to this recall. when subject to very cold temperatures, an internal seal in the master cylinder could lose flexibility and may cause brake fluid to leak.

Corrective Action

loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.

Recall Notes

affinia (brake parts, inc.) will replace the subject brake hydraulic master cylinders free of charge. the recall began on march 20, 2006. owners can contact affina group customer service at 1-800-323-0354.

1999 Mercury Cougar

Component

Latches/Locks/Linkages:Doors:Latch

Consequence of Defect

vehicle description: passenger vehicles. the door latch may have been manufactured with a latch pawl that has a coating which will swell in high humidity conditions. the latch pawl may then stick in the open or unlatched position.

Corrective Action

the door would not latch when closed. if the vehicle is driven in this condition, it could potentially result in the door opening while the vehicle is in motion.

Recall Notes

dealers will install a revised side door latch.

1999 Mercury Cougar

Component

Exterior Lighting:Brake Lights:Switch

Consequence of Defect

vehicle description: passenger vehicles. the brake lamp switch terminals could overheat.

Corrective Action

this could cause either a loss of brake lamp function or continuously illuminated brake lamps, increasing the risk of a crash.

Recall Notes

dealers will install a new stop lamp extension harness with bronze terminals at the brake lamp switch connector, and also inspect the brake lamp switch for signs of overheating and replace, as required. owner notification began march 22, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.

1999 Mercury Cougar

Component

Electrical System:Battery:Cables

Consequence of Defect

vehicle description: passenger vehicles equipped with 2.5l v6 engines. the battery cable was misrouted and its attachment to the alternator cable was under-torqued. if misrouted, the cable could contact the power steering line and the insulation could wear, resulting in an electrical short.

Corrective Action

the short could potentially result in a fire, stalling, or a no-start condition.

Recall Notes

dealers will inspect the battery cable to the alternator for damage and, if it is damaged, will replace the cable. additionally, the routing of the cable will be corrected, as necessary, and a routing clip will be added. also the torque on the alternator attachment of the cable will be checked and, as required, will be tightened to specification. owner notification began march 22, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.

1999 Mercury Cougar

Component

Fuel System, Gasoline

Consequence of Defect

on certain passenger vehicles, contamination of the filter in the fuel delivery module (fdm) can reduce, and eventually block, the flow of fuel to the engine.

Corrective Action

this may cause engine hesitation, loss of power, surging, and other similar symptoms. over time, the filter may become sufficiently blocked to cause the engine to stall, which could result in a crash.

Recall Notes

this action is deemed a safety improvement campaign and is not being conducted under the safety act. all owners will be notified of the problem, and dealers will replace the fdm with a new design at no charge if the owner reports that the vehicle exhibits any of the identified symptoms. the free replacement will be available for a period of 10 years following the original purchase of the vehicle, with no mileage limit. the campaign began on april 16, 2004. owners should contact ford at 1-800-392-3673.

1999 Mercury Cougar

Component

Vehicle Speed Control

Consequence of Defect

vehicle description: passenger vehicles. the accelerator cable may have been manufactured with a burr on or near the end of the cable sleeve interior. this burr could fray the core wire resulting in the accelerator not returning to idle when the accelerator is released.

Corrective Action

this condition can result in the throttle sticking, binding, or causing high engine rpm.

Recall Notes

dealers will install a revised accelerator cable that has a flared conduit sleeve end and molded on end fitting.

1996 Mercury Cougar

Component

Equipment:Electrical:Air Conditioner

Consequence of Defect

under certain conditions, the climate control blower does not operate as intended. the blower could (1) stick on "high;" (2) operate erratically with blower output varying between no blower and maximum blower; or (3) not operate at all due to malfunction of the temperature control module.

Corrective Action

blower malfunctions limiting or stopping output can adversely affect windshield defrosting and defogging performance increasing the potential for a vehicle accident.

Recall Notes

dealers will replace the semi-automatic temperature control modules with modules containing revised software.

1996 Mercury Cougar

Component

Latches/Locks/Linkages:Doors:Latch

Consequence of Defect

when in the secondary latched position, the driver door latches may open when subjected to transverse loads less than that specified in fmvss no. 206, "door locks and door retention components."

Corrective Action

the driver's door, when closed only to the secondary latched position, may not sustain a 1,000 pound transverse load.

Recall Notes

dealers will inspect and, if necessary, replace the driver door latch.

1993 Mercury Cougar

Component

Exterior Lighting:Headlights:Switch

Consequence of Defect

vehicle description: passenger vehicles equipped with fog lights, in which the headlights may go out for various intervals and which may be preceded by flickering or blinking as a result of the circuit breaker opening.

Corrective Action

driver's could experience a loss of visibility, increasing the risk of a crash.

Recall Notes

dealers will install a headlight switch which incorporates a circuit breaker of revised design, and install a wiring harness connector, if needed.

1993 Mercury Cougar

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

vehicle description: passenger vehicles originally sold or currently registered in the states of connecticut, district of columbia, delaware, iowa, illinois, indiana, kentucky, massachusetts, maryland, maine, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, wisconsin, and west virginia. movement of the fuel lines causes the nylon fuel line jumper to chafe against the floor pan. this wear can cause a pin hole in the fuel line resulting in fuel leakage.

Corrective Action

this fuel leakage results in dampness and fuel odor, and if an ignition source was present, a fire could result.

Recall Notes

dealers will install a plastic convolute covering around the fuel lines. if the lines show a leak, the lines will be replaced first.

1993 Mercury Cougar

Component

Electrical System:Ignition

Consequence of Defect

the ignition switch could experience an internal short circuit.

Corrective Action

this condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.

Recall Notes

dealers will replace the ignition switch.

1992 Mercury Cougar

Component

Exterior Lighting:Headlights:Switch

Consequence of Defect

vehicle description: passenger vehicles equipped with fog lights, in which the headlights may go out for various intervals and which may be preceded by flickering or blinking as a result of the circuit breaker opening.

Corrective Action

driver's could experience a loss of visibility, increasing the risk of a crash.

Recall Notes

dealers will install a headlight switch which incorporates a circuit breaker of revised design, and install a wiring harness connector, if needed.

1992 Mercury Cougar

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

vehicle description: passenger vehicles originally sold or currently registered in the states of connecticut, district of columbia, delaware, iowa, illinois, indiana, kentucky, massachusetts, maryland, maine, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, wisconsin, and west virginia. movement of the fuel lines causes the nylon fuel line jumper to chafe against the floor pan. this wear can cause a pin hole in the fuel line resulting in fuel leakage.

Corrective Action

this fuel leakage results in dampness and fuel odor, and if an ignition source was present, a fire could result.

Recall Notes

dealers will install a plastic convolute covering around the fuel lines. if the lines show a leak, the lines will be replaced first.

1992 Mercury Cougar

Component

Electrical System:Ignition

Consequence of Defect

the ignition switch could experience an internal short circuit.

Corrective Action

this condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.

Recall Notes

dealers will replace the ignition switch.

1991 Mercury Cougar

Component

Power Train:Automatic Transmission

Consequence of Defect

the park rod assembly contains a park cam with inadequate surface hardness, which could lead to park disengagement or no park engagement when the lever is placed in park.

Corrective Action

if park is not engaged and the parking brake is off, avehicle roll-away could result.

Recall Notes

replace park rod assembly on automatic transmissions.

1991 Mercury Cougar

Component

Electrical System:Ignition

Consequence of Defect

the ignition switch could experience an internal short circuit.

Corrective Action

this condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.

Recall Notes

dealers will replace the ignition switch.

1991 Mercury Cougar

Component

Visibility:Windshield Wiper/Washer:Motor

Consequence of Defect

the nuts which hold windshield wiper motor to the wiper module may not have been sufficiently tightened and may loosen or come off. this causes changed wiper patterns, or the wipers may jam if two of the three nuts come off.

Corrective Action

changes in the wiper pattern or jamming of the wiperswould result in reduced driver visibilty in inclement weather conditions.

Recall Notes

apply torque retention material to wiper motor studs and nuts and retorque.

1990 Mercury Cougar

Component

Electrical System:Battery:Cables

Consequence of Defect

battery to starter cables are longer than specified; excessive cable length could contact engine damper pulley.

Corrective Action

cable protective covering and insulation could wear through and cause a direct short to ground, resulting in overheating of the cable insulation and possibly a underhood fire.

Recall Notes

replace battery to starter cable with correct length cable.

1990 Mercury Cougar

Component

Electrical System:Ignition

Consequence of Defect

the ignition switch could experience an internal short circuit.

Corrective Action

this condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.

Recall Notes

dealers will replace the ignition switch.

1990 Mercury Cougar

Component

Visibility:Windshield Wiper/Washer:Motor

Consequence of Defect

the nuts which hold windshield wiper motor to the wiper module may not have been sufficiently tightened and may loosen or come off. this causes changed wiper patterns, or the wipers may jam if two of the three nuts come off.

Corrective Action

changes in the wiper pattern or jamming of the wiperswould result in reduced driver visibilty in inclement weather conditions.

Recall Notes

apply torque retention material to wiper motor studs and nuts and retorque.

1989 Mercury Cougar

Component

Suspension:Rear:Springs

Consequence of Defect

improperly heat treated rear suspension knuckles could experience high mileage fatigue cracks and eventual fracture.

Corrective Action

this could result in rear suspension failure at theaffected wheel with an adverse affect on control of the car, which couldcause an accident.

Recall Notes

replace knuckles that have the affected lot codes.

1989 Mercury Cougar

Component

Service Brakes, Air:Disc:Caliper

Consequence of Defect

due to contact between the brake caliper of the inboard front wheel and the front stabilizer bar, there may be increased brake pedal travel following low speed turning maneuvers.

Corrective Action

this could cause a reduction in brake performancethat could result in an accident.

Recall Notes

install acorn type front suspension strut nuts to eliminate stabilizer bar to brake caliper contact.

1989 Mercury Cougar

Component

Electrical System:Ignition

Consequence of Defect

the ignition switch could experience an internal short circuit.

Corrective Action

this condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.

Recall Notes

dealers will replace the ignition switch.

1989 Mercury Cougar

Component

Fuel System, Gasoline:Storage:Tank Assembly:Mounting

Consequence of Defect

plastic rollover valve mounting plate may not be properly sealed to the plastic fuel tank.

Corrective Action

fuel or vapor could leak, which could result in a vehiclefire.

Recall Notes

replace fuel tank.

1988 Mercury Cougar

Component

Electrical System:Ignition

Consequence of Defect

the ignition switch could experience an internal short circuit.

Corrective Action

this condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.

Recall Notes

dealers will replace the ignition switch.

1987 Mercury Cougar

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

spring lock fuel line coupling may not be properly engaged.

Corrective Action

coupling could disengage due to fuel pressure,vibration, and engine movements; this would cause loss of fuel which, inpresence of an ignition source, creates a fire risk.

Recall Notes

install retainer clips over the couplings to prevent coupling separation and fuel leakage.

1986 Mercury Cougar

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

spring lock fuel line coupling may not be properly engaged.

Corrective Action

coupling could disengage due to fuel pressure,vibration, and engine movements; this would cause loss of fuel which, inpresence of an ignition source, creates a fire risk.

Recall Notes

install retainer clips over the couplings to prevent coupling separation and fuel leakage.

1986 Mercury Cougar

Component

Exterior Lighting:Headlights

Consequence of Defect

headlamp covers were installed on vehicles in error. causing the cars not to comply with fmvss 108, lamps, reflective devices and associated equipment. consequence of defect: the headlamp covers may hinder the safe operation of the car in darkness and other conditions of reduced visibility.

Corrective Action

Recall Notes

remove headlamp covers.

1985 Mercury Cougar

Component

Service Brakes, Hydraulic:Foundation Components:Master Cylinder

Consequence of Defect

brake master cylinders may have improperly anodized internal surfaces causing accelerated wear of a piston seal. consequence of defect: one portion of the split brake system would become ineffective resulting in increased stopping distance which may cause an accident. driver would be warned by increased pedal travel and the brake warning light.

Corrective Action

Recall Notes

master cylinders built on january 9, 1985 will be replaced.

1984 Mercury Cougar

Component

Seat Belts:Front:Anchorage

Consequence of Defect

the bolts that attach the d-shaped ring for the shoulder belt are inadequately supported by the material in which they are mounted. the attachment does not comply with the requirements of federal motor vehicle safety standard no. 210, "seat belt assembly anchorages".

Corrective Action

Recall Notes

dealers will install new attaching hardware to improve the strength of the mounting.

1983 Mercury Cougar

Component

Fuel System, Gasoline:Storage:Tank Assembly

Consequence of Defect

some of these vehicles may have been built with fuel tanks that have inadequately welded front seams that can leak.

Corrective Action

Recall Notes

the dealer will determine if the vehicle was corrected at the factory; if not, the fuel tank will be replaced at no charge to the owner.

1983 Mercury Cougar

Component

Power Train:Automatic Transmission

Consequence of Defect

the parking gear may not engage, even though the gear shift lever is placed in the "park" position. this occurs if the linkage inside the transmission that actuates the park gear was improperly manufactured. a pin that retains components on a linkage (actuating) rod could break and the linkage may not engage the parking gear.

Corrective Action

Recall Notes

dealer will inspect and, if necessary, replace the parking pawl actuating rod assembly.

1983 Mercury Cougar

Component

Fuel System, Gasoline:Delivery:Fuel Pump

Consequence of Defect

certain federal-mogul aftermarket fuel pumps sold under the brand names of carter, accuflow, napa, truflow, parts depo, and parts master, shipped between august 2006 and july 2007 for use on the vehicles listed above. the fuel pump diaphragm in certain production runs may have been improperly installed or inadequately tested which may cause the fuel pump to leak.

Corrective Action

a leaking fuel pump could create a vehicle fire hazard.

Recall Notes

federal-mogul will notify owners and replace the defective fuel pumps free of charge. the recall is expected to begin during september 2007. owners can contact federal-mogul at 248-354-7700.

1982 Mercury Cougar

Component

Equipment:Other:Labels

Consequence of Defect

incorrect information on tire placards constitutes a failure to comply with federal motor vehicle safety standard no. 110, "tire selection and rims". the information concerning tire sizes and inflation pressures is applicable to both two and four door sedans. the statement covers four door but fails to specify two door sedans.

Corrective Action

Recall Notes

revised placards will be installed by owners, or by dealers without charge.

1982 Mercury Cougar

Component

Fuel System, Gasoline:Storage:Tank Assembly:Mounting

Consequence of Defect

some of the involved vehicles may have been produced with improperly welded fuel tank support straps. under certain collision conditions, these straps may not be able to support the fuel tank and leaks could develop.

Corrective Action

Recall Notes

dealer will inspect the fuel tank retaining straps for type of welds and, if necessary, replace them at no charge to owner.

1982 Mercury Cougar

Component

Fuel System, Gasoline:Delivery:Fuel Pump

Consequence of Defect

certain federal-mogul aftermarket fuel pumps sold under the brand names of carter, accuflow, napa, truflow, parts depo, and parts master, shipped between august 2006 and july 2007 for use on the vehicles listed above. the fuel pump diaphragm in certain production runs may have been improperly installed or inadequately tested which may cause the fuel pump to leak.

Corrective Action

a leaking fuel pump could create a vehicle fire hazard.

Recall Notes

federal-mogul will notify owners and replace the defective fuel pumps free of charge. the recall is expected to begin during september 2007. owners can contact federal-mogul at 248-354-7700.

1982 Mercury Cougar

Component

Fuel System, Other:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

some of the suspect vehicles may have been produced with improperly tightened propane fuel system fittings in the engine compartment; fuel leakage could occur.

Corrective Action

Recall Notes

dealer will inspect, replace, and seal certain fuel system connections at no cost to owner.

1981 Mercury Cougar

Component

Fuel System, Gasoline:Delivery:Fuel Pump

Consequence of Defect

certain federal-mogul aftermarket fuel pumps sold under the brand names of carter, accuflow, napa, truflow, parts depo, and parts master, shipped between august 2006 and july 2007 for use on the vehicles listed above. the fuel pump diaphragm in certain production runs may have been improperly installed or inadequately tested which may cause the fuel pump to leak.

Corrective Action

a leaking fuel pump could create a vehicle fire hazard.

Recall Notes

federal-mogul will notify owners and replace the defective fuel pumps free of charge. the recall is expected to begin during september 2007. owners can contact federal-mogul at 248-354-7700.

1980 Mercury Cougar

Component

Service Brakes, Hydraulic:Foundation Components:Drum:Wheel Cylinders

Consequence of Defect

the involved vehicles do not conform to federal motor vehicle safety standard no. 105, "hydraulic brake systems". rear axle assemblies intended for other vehicles may have been installed in the involved vehicles. the wheel cylinders may not be the correct size. this could affect braking performance.

Corrective Action

Recall Notes

dealer will replace any incorrect wheel cylinders without charge to owner.

1979 Mercury Cougar

Component

Service Brakes, Hydraulic:Pedals And Linkages

Consequence of Defect

the involved vehicles were produced with brake push-rod to brake pedal retaining pins which were not heat-treated as specified. this could allow the brake pedal to become disengaged from the push-rod.

Corrective Action

Recall Notes

dealer will replace the suspect brake retaining pin.

1979 Mercury Cougar

Component

Seats:Mid/Rear Assembly

Consequence of Defect

the involved vehicles may have been built with incorrect weld nuts that attach the rear portion of the front outboard seat track to the floor pan. the incorrect nuts have an oversize diameter and thread, and upon front seat track anchor bolt installation, the threads may have been stripped.

Corrective Action

Recall Notes

the dealer will inspect and, if necessary, repair any stripped weld nuts and install larger size bolts to anchor the seat track to the floor at no cost to owner.

1978 Mercury Cougar

Component

Seat Belts:Front:Retractor

Consequence of Defect

the involved vehicles are equipped with shoulder harness retractors that may not lock. should the vehicle experience a sudden deceleration or impact, the front seat occupant may not be restrained by the shoulder harness portion of the three-point seat belt system. furthermore, the shoulder harness retractors may not allow extraction of the shoulder belt webbing due to a pre-locked condition. this is a non-compliance to the emergency locking retractor performance requirements of federal motor vehicle safety standard no. 209, "seat belt assemblies".

Corrective Action

Recall Notes

the dealer will replace the seat belt assemblies if necessary, without charge to owner.

1977 Mercury Cougar

Component

Engine And Engine Cooling:Cooling System:Fan

Consequence of Defect

blades may crack and may, over a period of time, loosen from fan assembly.

Corrective Action

Recall Notes

fan assembly will be replaced without charge.

1977 Mercury Cougar

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

the involved vehicles may experience fuel leakage at the rubber hose connecting the fuel inlet tube to the carburetor filter. this leakage condition is due to insufficient insertion of the fuel tube into the hose or improper positioning of the hose clamp, causing the clamp to be crimped directly over the fuel tube bead.

Corrective Action

Recall Notes

dealer will replace the existing fuel hose clamp with a spring-type clamp at the hose-to-fuel inlet tube connection, and adjust the connection where necessary, without charge.

1977 Mercury Cougar

Component

Engine And Engine Cooling:Cooling System:Fan

Consequence of Defect

some of the flexible five-blade engine cooling fans may be subject to high blade stresses that can result from resonant vibration inputs occurring during normal vehicle operation. this can lead to fatigue cracking of the blades. portions of the blade may separate from the fan assembly without prior warning.

Corrective Action

Recall Notes

dealer will replace fan with an improved five-bladed version without charge to owner.

1976 Mercury Cougar

Component

Vehicle Speed Control:Cables

Consequence of Defect

Corrective Action

Recall Notes

1975 Mercury Cougar

Component

Fuel System, Gasoline:Carburetor System

Consequence of Defect

Corrective Action

Recall Notes

1975 Mercury Cougar

Component

Fuel System, Gasoline:Carburetor System

Consequence of Defect

Corrective Action

Recall Notes

1974 Mercury Cougar

Component

Power Train:Automatic Transmission:Lever And Linkage:Floor Shift

Consequence of Defect

Corrective Action

Recall Notes

1974 Mercury Cougar

Component

Vehicle Speed Control

Consequence of Defect

Corrective Action

Recall Notes

1972 Mercury Cougar

Component

Engine And Engine Cooling:Cooling System:Fan

Consequence of Defect

due to a manufacturing error, certain flexible-blade engine cooling fans may be subject to fatigue cracking and blade separation during vehicle operation.

Corrective Action

Recall Notes

defective fan will be replaced with one of an improved design without charge.

1971 Mercury Cougar

Component

Structure:Frame And Members

Consequence of Defect

Corrective Action

Recall Notes

1970 Mercury Cougar

Component

Seat Belts:Front:Retractor

Consequence of Defect

Corrective Action

Recall Notes

1969 Mercury Cougar

Component

Seats:Front Assembly:Recliner

Consequence of Defect

the seat back pivot pin bracket on the involved vehicles may fail. consequently, the seat back will rotate rearward.

Corrective Action

Recall Notes

the dealer will replace the driver"s seat pivot pin bracket on all affected vehicles, free of charge.

1969 Mercury Cougar

Component

Latches/Locks/Linkages:Hood:Latch

Consequence of Defect

Corrective Action

Recall Notes

1969 Mercury Cougar

Component

Visibility:Defroster/Defogger System:Windshield:Heater Core

Consequence of Defect

Corrective Action

Recall Notes

1969 Mercury Cougar

Component

Service Brakes, Hydraulic:Foundation Components:Disc:Rotor

Consequence of Defect

Corrective Action

Recall Notes

1968 Mercury Cougar

Component

Seats:Front Assembly:Recliner

Consequence of Defect

the seat back pivot pin bracket on the involved vehicles may fail. consequently, the seat back will rotate rearward.

Corrective Action

Recall Notes

the dealer will replace the driver"s seat pivot pin bracket on all affected vehicles, free of charge.

1967 Mercury Cougar

Component

Exterior Lighting:Headlights:Concealment Devices

Consequence of Defect

Corrective Action

Recall Notes

1967 Mercury Cougar

Component

Steering:Gear Box (Other Than Rack And Pinion)

Consequence of Defect

Corrective Action

Recall Notes