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2000 Buell X1 Lightning

Component

Vehicle Speed Control:Cables

Consequence of Defect

on certain motorcycles equipped exclusively with a fuel injection system, the idle control cable can become dislodged from the fuel injection system cable guide due to improper adjustment of the throttle control system.

Corrective Action

should this occur, the throttle may not return to the idle position when the operatorøs hand is removed from the twist grip, increasing the risk of loss of control of the vehicle, which could result in a crash.

Recall Notes

dealers will install a throttle cable clamp, which serves to ensure retention of the throttle control cables in the cable guide. owner notification is expected to begin during november or december 2003. owners should contact buell at 1-414-343-8400.

2000 Buell X1 Lightning

Component

Suspension:Rear

Consequence of Defect

vehicle description: motorcycles. the rear shock absorber can break, dragging the underside of the vehicle on the ground.

Corrective Action

this could affect the handling, increasing the risk of a crash.

Recall Notes

dealers will install a shock reinforcement package (srp) which protects the structual integrity of the suspension system. a new shock absorber is currently being developed. when the new shock absorber is available, if an owner choses, they can have it installed at no charge through the dealer network.

1999 Buell X1 Lightning

Component

Electrical System:Battery:Cables

Consequence of Defect

vehicle description: motorcycles. the positive battery cable can contact the battery carrier.

Corrective Action

should this occur, the motorcycle could stall or quit.

Recall Notes

dealers will inspect the positive battery cable routing and correct it if there is any sign of contact.

1999 Buell X1 Lightning

Component

Service Brakes, Hydraulic

Consequence of Defect

vehicle description: motorcycles. the rear brake line can chafe, resulting in loss of brake fluid.

Corrective Action

should this occur, the rider could experience loss of rear braking capabilities.

Recall Notes

dealers will replace the rear brake line.

1999 Buell X1 Lightning

Component

Other

Consequence of Defect

vehicle description: motorcycles. these motorcycles were built with a sidestand switch that could become inoperative

Corrective Action

this condition can cause the engine to stall/quit when riding.

Recall Notes

dealers will replace the sidestand switch.

1999 Buell X1 Lightning

Component

Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Consequence of Defect

vehicle description: motorcycles. the fuel filter can leak.

Corrective Action

fuel leakage in the presence of an ignition source could result in a fire.

Recall Notes

dealers will replace the fuel filter.

1999 Buell X1 Lightning

Component

Vehicle Speed Control:Cables

Consequence of Defect

on certain motorcycles equipped exclusively with a fuel injection system, the idle control cable can become dislodged from the fuel injection system cable guide due to improper adjustment of the throttle control system.

Corrective Action

should this occur, the throttle may not return to the idle position when the operatorøs hand is removed from the twist grip, increasing the risk of loss of control of the vehicle, which could result in a crash.

Recall Notes

dealers will install a throttle cable clamp, which serves to ensure retention of the throttle control cables in the cable guide. owner notification is expected to begin during november or december 2003. owners should contact buell at 1-414-343-8400.

1999 Buell X1 Lightning

Component

Fuel System, Gasoline:Storage:Tank Assembly

Consequence of Defect

vehicle description: motorcycles. these motorcycles were built with a fuel tank vent valve assembly that could become plugged.

Corrective Action

under certain conditions, this could cause the carburetor to overflow fuel which could result in a fire. this condition could also prevent sufficient fuel flow, which could cause the engine to misfire or stall.

Recall Notes

dealers will replace the fuel tank vent valve assembly.

1999 Buell X1 Lightning

Component

Service Brakes, Hydraulic

Consequence of Defect

vehicle description: motorcycles. the rear brake reservoir hose can chafe, resulting in loss of brake fluid.

Corrective Action

should this occur, the rider could experience loss of rear braking capabilities.

Recall Notes

dealers will inspect the rear brake reservoir hose and replace the hose if ncessary.