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2006 Big Dog Pitbull

Component

Electrical System:Alternator/Generator/Regulator

Consequence of Defect

on certain motorcycles, a warped bus bar within the voltage regulator can cause a short circuit.

Corrective Action

this could possibly result in a fire.

Recall Notes

dealers will replace the existing circuit breaker located between the voltage regulator positive battery lead (b+ lead) and the positive battery terminal with an alternative circuit protection device that will prevent a thermal event if there is a short to ground. the recall is expected to begin on or about october 1, 2007. owners may contact big dog at 1-316-219-9129 or email to customer.service@bigdogmotorcycles.com.

2006 Big Dog Pitbull

Component

Structure:Motorcycle Kickstand/Center Stand

Consequence of Defect

on certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.

Corrective Action

this will allow the kickstand to deploy into the extended position and cause a crash.

Recall Notes

dealers will install a new kickstand spring free of charge. the recall began on february 17, 2006. owners may contact big dog at 316-267-9121.

2005 Big Dog Pitbull

Component

Power Train

Consequence of Defect

on certain motorcycles, the primary drive sprocket nut may back off the engine main shaft.

Corrective Action

this could cause the primary drive to lock up and cause a crash. this condition could occur without any prior warning.

Recall Notes

dealers will inspect and replace the drive sprocket nut free of charge. the recall began on may 13, 2005. owners may contact big dog at 316-267-9121.

2005 Big Dog Pitbull

Component

Wheels:Lugs/Nuts/Bolts

Consequence of Defect

on certain motorcycles, the rear wheel hub bolts could loosen and back out allowing the hub and brake rotor to detach from the wheel with an associated loss of stopping power.

Corrective Action

this condition could occur without any prior warning and could result in a crash.

Recall Notes

dealers will remove, clean and reattach the rear hub bolts free of charge. the recall began on october 14, 2005. owners may contact big dog at 1-312-267-9121.

2005 Big Dog Pitbull

Component

Electrical System

Consequence of Defect

on certain motorcycles, the electronic harness control (ehc) module can fail resulting in a total shut down of the vehicle's electronic power.

Corrective Action

this condition could occur without any prior warning and could result in a crash.

Recall Notes

dealers will replace the ehc modules free of charge. the recall began on september 19, 2006. owners may contact big dog at 316-267-9121.

2005 Big Dog Pitbull

Component

Electrical System:Alternator/Generator/Regulator

Consequence of Defect

on certain motorcycles, a warped bus bar within the voltage regulator can cause a short circuit.

Corrective Action

this could possibly result in a fire.

Recall Notes

dealers will replace the existing circuit breaker located between the voltage regulator positive battery lead (b+ lead) and the positive battery terminal with an alternative circuit protection device that will prevent a thermal event if there is a short to ground. the recall is expected to begin on or about october 1, 2007. owners may contact big dog at 1-316-219-9129 or email to customer.service@bigdogmotorcycles.com.

2005 Big Dog Pitbull

Component

Structure:Motorcycle Kickstand/Center Stand

Consequence of Defect

on certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.

Corrective Action

this will allow the kickstand to deploy into the extended position and cause a crash.

Recall Notes

dealers will install a new kickstand spring free of charge. the recall began on february 17, 2006. owners may contact big dog at 316-267-9121.

2004 Big Dog Pitbull

Component

Service Brakes, Hydraulic:Foundation Components:Master Cylinder

Consequence of Defect

on certain motorcycles, the piston in the rear master cylinder may have been improperly sized, which could cause the rear brakes to drag or lockup.

Corrective Action

this could result in a crash.

Recall Notes

dealers will remove the piston from the rear master cylinder and replace it with a new piston. owner notification began on april 12, 2004. owners should contact big dog at 1-316-267-9121.

2004 Big Dog Pitbull

Component

Structure:Motorcycle Kickstand/Center Stand

Consequence of Defect

on certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position.

Corrective Action

if the kickstand deploys, it could cause a crash without prior warning.

Recall Notes

dealers will inspect and install a new kickstand unit. the recall began on december 20, 2004. owners should contact big dog at 316-267-9121.

2004 Big Dog Pitbull

Component

Steering:Wheel And Handle Bar

Consequence of Defect

on certain motorcycles, a screw may become loose in the handlebar control due to the lack of a lock washer and loctite.

Corrective Action

this could cause the throttle or front brake control to bind, which could result in a crash.

Recall Notes

dealers will install a lock washer and loctite. owner notification began on april 12, 2004. owners should contact big dog at 1-316-219-7006.

2004 Big Dog Pitbull

Component

Structure:Motorcycle Kickstand/Center Stand

Consequence of Defect

on certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.

Corrective Action

this will allow the kickstand to deploy into the extended position and cause a crash.

Recall Notes

dealers will install a new kickstand spring free of charge. the recall began on february 17, 2006. owners may contact big dog at 316-267-9121.

2002 Big Dog Pitbull

Component

Fuel System, Gasoline:Storage:Tank Assembly

Consequence of Defect

on certain motorcycles, the fuel tanks may have been improperly mounted to the motorcycle. this can put unnecessary stress on the tank mounting tabs, causing these tabs to fail, with the possibility of fuel spillage.

Corrective Action

fuel spillage, in the presence of an ignition source, could result in a fire.

Recall Notes

dealers will remove the tanks, replace the mounting grommets and related hardware, and remount the tanks. owner notification began april 1, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact big dog at 1-316-267-2597.

1999 Big Dog Pitbull

Component

Structure:Frame And Members

Consequence of Defect

on some motorcycles, the rear fender front mounting tabs securing the rear fender can fracture, causing the rear fender to break away from the frame and drop onto the rear tire.

Corrective Action

this could result in tire damage and unintended braking action.

Recall Notes

dealers will replace the welded tabs that partially support the rear fender, located under the seat, with two bolted-on fender clamps. the fender will be removed from the bike so that the mounting holes for the clamp can be drilled and then reinstalled with the addition of a backing plate for added rigidity. owner notification began april 15, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact big dog at 1-316-267-2597.

1998 Big Dog Pitbull

Component

Structure:Frame And Members

Consequence of Defect

on some motorcycles, the rear fender front mounting tabs securing the rear fender can fracture, causing the rear fender to break away from the frame and drop onto the rear tire.

Corrective Action

this could result in tire damage and unintended braking action.

Recall Notes

dealers will replace the welded tabs that partially support the rear fender, located under the seat, with two bolted-on fender clamps. the fender will be removed from the bike so that the mounting holes for the clamp can be drilled and then reinstalled with the addition of a backing plate for added rigidity. owner notification began april 15, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact big dog at 1-316-267-2597.