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2007 Big Dog BulldogComponentStructure:Body Consequence of Defecton certain motorcycles, the rear fender strut attaching bolts can fail allowing the rear fender to detach from the motorcycle. Corrective Actionthis could occur without prior warning and could result in an injury or a crash. Recall Notesdealers will remove existing strut bolts and replace with higher tensile strength attaching bolts and updated washers. higher torque values will be observed when installing the replacement fasteners. the recall is expected to begin on or about january 9, 2008. owners may contact big dog at 316-267-9121. 2005 Big Dog BulldogComponentWheels:Lugs/Nuts/Bolts Consequence of Defecton certain motorcycles, the rear wheel hub bolts could loosen and back out allowing the hub and brake rotor to detach from the wheel with an associated loss of stopping power. Corrective Actionthis condition could occur without any prior warning and could result in a crash. Recall Notesdealers will remove, clean and reattach the rear hub bolts free of charge. the recall began on october 14, 2005. owners may contact big dog at 1-312-267-9121. 2005 Big Dog BulldogComponentStructure:Body Consequence of Defecton certain motorcycles, the rear fender strut attaching bolts can fail allowing the rear fender to detach from the motorcycle. Corrective Actionthis could occur without prior warning and could result in an injury or a crash. Recall Notesdealers will remove existing strut bolts and replace with higher tensile strength attaching bolts and updated washers. higher torque values will be observed when installing the replacement fasteners. the recall is expected to begin on or about january 9, 2008. owners may contact big dog at 316-267-9121. 2005 Big Dog BulldogComponentElectrical System:Ignition:Module Consequence of Defecton certain motorcycles, the ignition modules are oriented within the battery tray in a way that makes the ignition module susceptible to vibration. Corrective Actionthis susceptibility to vibration may contribute to a stalling condition that could occur without any prior warning and result in a crash. Recall Notesdealers will install a new ignition module mounting system free of charge. the recall began on august 25, 2006. owners may contact big dog at 316-267-9121. 2005 Big Dog BulldogComponentElectrical System Consequence of Defecton certain motorcycles, the electronic harness control (ehc) module can fail resulting in a total shut down of the vehicle's electronic power. Corrective Actionthis condition could occur without any prior warning and could result in a crash. Recall Notesdealers will replace the ehc modules free of charge. the recall began on september 19, 2006. owners may contact big dog at 316-267-9121. 2005 Big Dog BulldogComponentElectrical System:Alternator/Generator/Regulator Consequence of Defecton certain motorcycles, a warped bus bar within the voltage regulator can cause a short circuit. Corrective Actionthis could possibly result in a fire. Recall Notesdealers will replace the existing circuit breaker located between the voltage regulator positive battery lead (b+ lead) and the positive battery terminal with an alternative circuit protection device that will prevent a thermal event if there is a short to ground. the recall is expected to begin on or about october 1, 2007. owners may contact big dog at 1-316-219-9129 or email to customer.service@bigdogmotorcycles.com. 2005 Big Dog BulldogComponentStructure Consequence of Defecton certain motorcycles, the front fender brackets could fail allowing the front fender to detach. Corrective Actionif this condition occurs, a crash could occur without any prior warning. Recall Notesdealers will replace the front fender brackets free of charge. (big dog recalled certain bulldog motorcycles in may 2005. big dog revised the repair instructions and is recalling all the 2005 bulldog motorcycles. if your motorcycle was repaired under the previous campaign, it will need to be remedied again.) the recall began on april 24, 2006. owners may contact big dog at 316-267-9121. 2005 Big Dog BulldogComponentStructure Consequence of Defecton certain motorcycles, the front fender brackets could fail allowing the front fender to detach. Corrective Actionif this condition occurs, a crash could occur without any prior warning. Recall Notesdealers will replace the front fender brackets free of charge. the recall began on may 31, 2005. this recall campaign has been superseded by 06v122. 2005 Big Dog BulldogComponentStructure Consequence of Defecton certain motorcycles, the long pivot bolt may bend or break during normal operation of the motorcycle. Corrective Actionthis could potentially cause the rear fender to abrade against the rear tire while the motorcycle is being driven. this condition could occur without any prior warning and could result in a crash. Recall Notesdealers will replace the long pivot bolt and, if necessary, straighten the rear frame side panel. the short left side pivot bolt and pivot shaft may also be replaced free of charge. the recall began on november 1, 2006. owners may contact big dog at 316-267-9121. 2005 Big Dog BulldogComponentStructure:Motorcycle Kickstand/Center Stand Consequence of Defecton certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand. Corrective Actionthis will allow the kickstand to deploy into the extended position and cause a crash. Recall Notesdealers will install a new kickstand spring free of charge. the recall began on february 17, 2006. owners may contact big dog at 316-267-9121. 2004 Big Dog BulldogComponentService Brakes, Hydraulic:Foundation Components:Master Cylinder Consequence of Defecton certain motorcycles, the piston in the rear master cylinder may have been improperly sized, which could cause the rear brakes to drag or lockup. Corrective Actionthis could result in a crash. Recall Notesdealers will remove the piston from the rear master cylinder and replace it with a new piston. owner notification began on april 12, 2004. owners should contact big dog at 1-316-267-9121. 2004 Big Dog BulldogComponentStructure:Motorcycle Kickstand/Center Stand Consequence of Defecton certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position. Corrective Actionif the kickstand deploys, it could cause a crash without prior warning. Recall Notesdealers will inspect and install a new kickstand unit. the recall began on december 20, 2004. owners should contact big dog at 316-267-9121. 2004 Big Dog BulldogComponentSteering:Wheel And Handle Bar Consequence of Defecton certain motorcycles, a screw may become loose in the handlebar control due to the lack of a lock washer and loctite. Corrective Actionthis could cause the throttle or front brake control to bind, which could result in a crash. Recall Notesdealers will install a lock washer and loctite. owner notification began on april 12, 2004. owners should contact big dog at 1-316-219-7006. 2004 Big Dog BulldogComponentStructure:Motorcycle Kickstand/Center Stand Consequence of Defecton certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand. Corrective Actionthis will allow the kickstand to deploy into the extended position and cause a crash. Recall Notesdealers will install a new kickstand spring free of charge. the recall began on february 17, 2006. owners may contact big dog at 316-267-9121. |