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2004 Big Dog Boxer

Component

Service Brakes, Hydraulic:Foundation Components:Master Cylinder

Consequence of Defect

on certain motorcycles, the piston in the rear master cylinder may have been improperly sized, which could cause the rear brakes to drag or lockup.

Corrective Action

this could result in a crash.

Recall Notes

dealers will remove the piston from the rear master cylinder and replace it with a new piston. owner notification began on april 12, 2004. owners should contact big dog at 1-316-267-9121.

2004 Big Dog Boxer

Component

Structure:Motorcycle Kickstand/Center Stand

Consequence of Defect

on certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position.

Corrective Action

if the kickstand deploys, it could cause a crash without prior warning.

Recall Notes

dealers will inspect and install a new kickstand unit. the recall began on december 20, 2004. owners should contact big dog at 316-267-9121.

2004 Big Dog Boxer

Component

Steering:Wheel And Handle Bar

Consequence of Defect

on certain motorcycles, a screw may become loose in the handlebar control due to the lack of a lock washer and loctite.

Corrective Action

this could cause the throttle or front brake control to bind, which could result in a crash.

Recall Notes

dealers will install a lock washer and loctite. owner notification began on april 12, 2004. owners should contact big dog at 1-316-219-7006.

2004 Big Dog Boxer

Component

Structure:Motorcycle Kickstand/Center Stand

Consequence of Defect

on certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.

Corrective Action

this will allow the kickstand to deploy into the extended position and cause a crash.

Recall Notes

dealers will install a new kickstand spring free of charge. the recall began on february 17, 2006. owners may contact big dog at 316-267-9121.

2002 Big Dog Boxer

Component

Fuel System, Gasoline:Storage:Tank Assembly

Consequence of Defect

on certain motorcycles, the fuel tanks may have been improperly mounted to the motorcycle. this can put unnecessary stress on the tank mounting tabs, causing these tabs to fail, with the possibility of fuel spillage.

Corrective Action

fuel spillage, in the presence of an ignition source, could result in a fire.

Recall Notes

dealers will remove the tanks, replace the mounting grommets and related hardware, and remount the tanks. owner notification began april 1, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact big dog at 1-316-267-2597.